Storage Optimization Solutions
Our comprehensive warehouse assessment, design, and development solutions ensure every aspect of your facility maximizes positive workflow. We evaluate your inventory and processing requirements, methods, and objectives to determine the best configuration of storage and processing systems. Our goal is to optimize the use of your space, equipment, and labor force. MAXIMIZE YOUR STORAGE PER SQ FT WITH OUR EXPERT ENGINEERS.
- Custom Storage Solutions
- Seismic Engineering & Calculations
- High-Pile Analysis & Permits
- Project Management & Permitting
- Delivery & Full Installation
- Annual Rack Inspections
Maximize Every Sq. Ft
Get the Most Out of Your Storage Space
Our engineers and install experts will find the perfect system for your application and maximize your square space through extensive warehouse assessment, design, and development solutions.
- Pallet Racking Systems
- High-Density Storage
- Cantilever Racking
- Industrial Shelving
- Installation Solutions
Transform Your Warehouse
With TW Professionals
Choosing the right pallet racking system will optimize your storage space & operations. Our experts will design and deliver personalized solutions using advanced engineering and technology to meet your specific needs.
- We Analyze Your Space & Load Requirements
- We Perform Comprehensive Seismic Calculations
- We Provide Detailed CAD Designs for Tailored Rack Systems
- Receive a Comprehensive Site Analysis
- We Expertly Match BEST EQT Utilization for Maximizing Space
Analysis to Execution
Our 4-Step Process
Our engineers follow a proven process to optimize your warehouse space, improve efficiency, and align with your operational goals. From analysis to execution, we tailor every step to your facility’s needs.
- Analyze: Evaluate workflows, inventory, and equipment requirements.
- Simplify: Define clear, value-driven paths for improved operations.
- Develop: Design tiered layout options based on budget and growth plans.
- Execute: Deliver turnkey solutions with engineering, technology, and equipment.
Precision Planning
Maximum Output Backed by Data
Our warehouse racking engineers apply a data-driven approach to maximize space, streamline operations, and reduce waste. With a focus on efficiency and precision, we tailor solutions that align with your workflow and growth goals.
- ✓ Standard Operating Process Development
- ✓ Slotting and Storage Assessment
- ✓ Lean Manufacturing Integration
- ✓ Technology Utilization (ERP & WMS Systems)
Cost-Effective Solutions
Rack Relocation & Used/Buy-Back Options
We offer full-service racking relocation, including professional setup of new systems and removal of existing racks. Adding further value and cost-effectiveness, we offer rack buyback and used rack.
- Tear-down and removal of existing racking
- Design and installation of new rack systems
- Buyback of used racking to reduce upgrade costs
- Ideal for businesses updating or expanding their storage solutions
KEY FEATURES
Your Rack Safety Partner
TW brings industry expertise to ensure your racking systems meet structural, legal, and operational standards.
- Identify hidden damage early to prevent costly accidents
- Ensure OSHA and RMI compliance
- Maintain load integrity and system performance
- Minimize downtime and increase warehouse efficiency
- Receive expert documentation and repair recommendations
Engineering Design Services
Need a CAD layout? Whether you’re optimizing warehouse efficiency or applying for a building permit, our engineering team delivers tailored storage and processing solutions that align with your budget, labor, and equipment needs.
TW Engineering & Design Deliverables:
- Concept & Installation Drawings
- Floor Plans, Racking Elevations, Site Plans
- CAD Drawings, Load Capacities & Seismic Design
- Inventory Slotting & High-Pile Analysis
Backed by experience across industries—food & beverage, retail, 3PL, manufacturing, and more—we design to fit your unique operational goals.
Seismic Engineering & Structural/Building Permits
Seismic zones dictate the earthquake resistance required for safe, compliant racking. We provide structural and seismic calculations to prevent collapse, protect inventory and staff, and minimize downtime in your area.
TW Engineering & Design Experts Provide:
- Seismic-compliant racking with structural analysis
- Code-compliant, permit-ready documentation
- Full support with permit submittals and regulatory compliance
High Pile Storage Analysis & Permits
High pile storage without proper permits can delay operations or result in code violations. This ensures safe storage, fire department access, and proper suppression—critical for safety, compliance, and business continuity.
TW Engineering & Design Experts Handle:
- Expert guidance on high pile storage fire code compliance
- Permit-ready layouts and fire protection plans
- Complete submittal process with local fire departments and municipalities.
- Maximized vertical storage while staying inspection-ready
Enhance Safety In Your Building
Protect people, products, and property with racking solutions that ensure clear aisles, safe forklift access, and regulatory compliance.
TW Engineering & Design Experts Provide:
- Annual Rack Inspections: Pre/post-OSHA audits by engineers to identify hazards and stay audit-ready
- Proactive Maintenance: Routine checks to prevent damage and downtime
- Compliance Support: Meet OSHA and ADA standards to reduce liability
- Pallet Stoppers: Prevent overhang and meet fire code requirements
- Wire Decking: Boost sprinkler efficiency and fire safety
Trusted Manufacturer Partners:
Total Warehouse delivers high-quality racking solutions by partnering with the industry’s most trusted manufacturers. Our products are built for strength, durability, and long-term performance in demanding warehouse environments.
- ✅ Heartland – Precision-engineered racking for custom applications
- ✅ Nucor / Hannibal – American-made structural steel rack systems
- ✅ Interlake / Mecalux – Innovative, high-capacity racking solutions
- ✅ UMH – Flexible storage systems for evolving warehouse needs
- Maverick – Quality racking built for speed and scalability
- Steel King – Heavy-duty, impact-resistant racking for tough conditions
Built to High Standards With Industry Leaders.
Total Warehouse’s racking products align with industry standards and best practices set by organizations like MHI, RMI, NFPA, and MHEDA. Our solutions are designed to reflect safety, compliance, and performance.
Industry Associations:
- MHI (Material Handling Industry)
- RMI (Rack Manufacturers Institute)
- NFPA (National Fire Protection Association)
- MHEDA (Material Handling Equipment Distributors Association)
🏗️ Warehouse Racking & Engineering – Q&A
1. How do I know which pallet racking system is right for my warehouse?
Choosing the right pallet racking configuration is essential to meet your storage needs. With various options available, it’s important to select the system that best fits your space and inventory requirements. From drive-in racks to push-back systems, understanding your needs can help you optimize your storage efficiency.
Our experts assess your inventory, workflow, space, and goals to recommend the best system for your needs—whether it’s selective, push-back, drive-in, or cantilever.
2. What services do your engineering and design experts offer?
We provide site assessments, seismic calculations, CAD drawings, slotting analysis, equipment matching, and permit-ready documentation.
3. Can you help with seismic requirements and compliance?
Yes, we offer seismic-compliant racking designs complete with structural analysis and permit documentation for areas in seismic zones.
4. What is high pile storage, and do I need a permit?
High pile storage involves stacked goods over a certain height. We manage permit submittals and fire safety planning to ensure code compliance and smooth inspections.
5. Do you provide custom racking layouts?
Absolutely. We design efficient, space-maximizing layouts tailored to your product types, throughput rates, and long-term growth plans.
6. How can your team help with warehouse safety?
We ensure OSHA and ADA compliance, provide pallet stoppers, wire decking for fire safety, and offer annual rack inspections and maintenance support.
7. Do you perform site visits and assessments?
Yes, we perform full site analyses to understand your space, equipment, and structural conditions before designing your system.
8. Can you assist with installation services?
Yes, we manage full installation—from concept to completion—ensuring correct assembly, anchoring, and safety compliance.
9. How do you maximize warehouse space?
We use data-driven design to improve vertical storage, reduce aisle space where possible, and match equipment to your load and workflow needs.
10. What industries do you serve?
We serve a wide range of industries including food & beverage, retail, automotive, 3PL, electronics, and manufacturing.
11. Do you help with racking permits?
Yes, we handle the full permit submittal process, including code compliance checks and communication with local officials.
12. What makes your racking systems more efficient?
We integrate lean practices, advanced engineering, and ERP/WMS compatibility into each design for faster throughput and reduced waste.
13. What types of racks do you work with?
We support a wide range of systems, including Interlake, Mecalux, Penco, Speed Rack, Structural Rack, Unarco T-Bolt, and many more.
Rack Examples Include: Interlake Old Style Tear Drop, Kingway Tear Drop, USP Tear Drop, Speed Rack Tear Drop, Mecalux Tear Drop, Lyon Metal Tear Drop, Interlake New Style Tear Drop, Space Rack Tear Drop, Bull Dog Tear Drop, Highline, Buckley, Unarco T-Bolt, Penco Slotted, Redi Rack, Frick Gallagher, Keystone, Palletier Old Style, Speed Rack, Husky Slotted, Buckley Master, Republic Keystone, Triple A, Cantennial, EMI Arrowstar, Amerilock, Prest Tear Drop, Palletier New Style, Sammons, EMI, Artco, Unarco 2, Ace Rack, Hiline, Prest Web Style, Strudi Built, Ridge U Rack, Burtman, Palmershile, Speed Rack, Structural Rack, Amerack and MI-Rack
14. What deliverables can I expect in a design project?
Deliverables include floor plans, elevation drawings, CAD layouts, load calculations, and slotting analysis customized for your space.
15. Why should I choose Total Warehouse?
We bring deep industry knowledge, personalized service, advanced tools, and full-scope project execution to deliver safer, smarter, and scalable racking solutions. Learn new strategies for optimizing space utilization in your warehouse.
Check out our article on guidelines for maintaining warehouse space.
Rack Project Process
4 Easy Steps
1. YOU CALL. The first step in the journey towards your incredible new warehouse storage system starts by contacting Total Warehouse.
2. WE ENGINEER. No engineering project is too big or small for Total Warehouse.
3. WE DELIVER. We have a massive stock of all uprights, beams, and decking. Your project will never be stalled by waiting on shipments.
4. WE INSTALL. Our installation teams are professional, punctual, and well-equipped to handle any potential obstacles that may arise during your project.
Capacity & Throughput
Achieve More in Less Time
With our expert engineering and racking solutions, you can amplify your storage capacity utilization. Increasing your pallet positions will bring huge value to your bottom line.
- Maximize Your Square Foot
- Maximize Your Equipment Investment
- Maximize Your Racking Investment
Still not convinced?
Let us help you decide.
The warehouse experts at TOTAL WAREHOUSE have decades of experience with every type of industry and operation. We know the exact equipment and storage system combination needed to increase your output. Give us a call and let's grow your business together.
